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OSHA Evacuation Plan Checklist

Your complete, printable checklist for OSHA-aligned evacuation planning. Print this page or choose Save as PDF in your browser.

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✓Exit Routes Checklist

  • ✓All exits clearly marked with illuminated EXIT signs
  • ✓At least two exit routes from each work area
  • ✓Exit routes are unobstructed and clear of storage
  • ✓Exit doors open in direction of travel (outward)
  • ✓Exit routes are at least 28 inches wide
  • ✓Emergency lighting operational and tested
  • ✓Exit routes lead directly outside or to a safe area

✓Alarm Systems Checklist

  • ✓Fire alarm system tested and functional
  • ✓Alarm is distinctive and audible throughout facility
  • ✓Pull stations accessible and clearly marked
  • ✓Voice announcement system operational (if applicable)
  • ✓Backup power for alarm systems
  • ✓Regular testing schedule documented

✓Employee Roles Checklist

  • ✓Floor wardens/fire wardens designated
  • ✓Assembly point monitors assigned
  • ✓Employees with disabilities paired with evacuation buddies
  • ✓Critical operation shutdown personnel identified
  • ✓Head count/accountability procedures established
  • ✓All roles documented in Emergency Action Plan

✓Maps & Signage Checklist

  • ✓Evacuation maps posted at all main exits
  • ✓Maps include "You Are Here" indicator
  • ✓All exit routes clearly shown on maps
  • ✓Assembly points marked on maps
  • ✓Fire equipment locations shown
  • ✓ADA evacuation routes included
  • ✓Maps reflect current floor layout

✓Drills & Training Checklist

  • ✓Evacuation drills conducted at least annually
  • ✓Drill times and results documented
  • ✓New employees trained on evacuation procedures
  • ✓Refresher training provided after plan changes
  • ✓Special procedures for night shift reviewed
  • ✓Visitor evacuation procedures established

⚡Checklist Review Benchmarks

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CurrentPlan Review

Review the plan when staffing, layout, hazards, or procedures change

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WalkExit Routes

Physically check that each assigned route is open and usable

⏱️
RecordCorrective Actions

Document findings, owners, and completion dates

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VerifyApplicable Rules

Confirm site-specific duties with the cited standard and local AHJ

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Expert Tip

Expert Advice: Annual Reviews

Sarah ChenFire Safety Consultant, CFPS Certified

I always tell my clients to schedule their annual evacuation plan review for the same week every year - I recommend the week after daylight saving time changes in November. You're already changing smoke detector batteries and adjusting clocks, so add "walk the evacuation routes" to that same checklist. This creates a natural annual trigger that's hard to forget. During the review, physically walk every route with your checklist, test every emergency light, and verify every fire extinguisher has a current inspection tag.

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Pro Tip

While paper checklists work for inspections, consider maintaining a digital master copy. Digital checklists allow you to: add photos of issues found, timestamp when checks were completed, share instantly with your safety team, and track completion trends over time. Many OSHA inspectors now accept digital records, and having timestamped photos proving exit routes were clear last month is powerful documentation if a violation is ever alleged.

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Frequently Asked Questions

Review your evacuation plan at least annually and whenever significant changes occur to your facility layout, exit routes, alarm systems, or personnel assignments.

This checklist covers the major requirements of OSHA 1910.38 and 1910.37. However, specific industries may have additional requirements. Always verify compliance with any industry-specific OSHA standards.

Yes. OSHA requires documentation of your Emergency Action Plan, training records, and drill documentation. Keep records for at least 3 years or as required by your state.

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See the safety plan from every angleWatch a sketch become a polished map, then step inside.Watch demo Need to start from a rough layout?Sketch rooms and exits, then turn it into a clear safety map.Draw your map
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High ContrastUse dark ink on white paper. Bold lines help our AI detect walls accurately
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Top-Down AnglePhotograph from directly above — tilted angles distort the geometry
🏷️
Label RoomsWrite "Exit", "Storage", "Breakroom" etc. — our AI reads your labels for compliance
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Full Floor PlanCapture the entire layout including all walls, doors, and exits — no cropping
🚪
Mark ExitsCircle or label exit doors with a red dot or "EXIT" text for best detection
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Good LightingAvoid shadows and glare — even lighting produces the sharpest results
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Compliance Options

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Customize Your Map

Add special requests for your safety map - tell our AI exactly what you need!

  • 🎯Add specific details like "Mark fire extinguisher near kitchen"
  • 📍Request specific zones: "Highlight assembly point in parking lot"
  • 🏥Add safety equipment: "Include AED location near reception"
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Redraw the architecture from your floor plan first, then add editable safety markings. The original upload remains a reference, not the map background.

Frequently Asked Questions

Is this evacuation map generator really free?

Yes — you can generate your first OSHA-aligned evacuation map draft completely free. Just upload a floor plan and our AI drafts a professional map in about 30 seconds. No credit card required.

Are the generated maps aligned with OSHA?

Our AI drafts maps that follow OSHA 29 CFR 1910.36–37 and NFPA 101 Life Safety Code standards. Every map includes clearly marked exits, fire extinguisher locations, assembly points, and directional evacuation arrows. Supervisor review is required before posting to your facility.

What file formats can I upload?

We accept PNG, JPG, GIF, WebP, BMP, TIFF, AVIF, HEIC, SVG, PDF, DOC/DOCX, PPT/PPTX, XLS/XLSX, ODT, ODP, ODS, DXF, and DWG floor plans. Office and CAD files are converted securely before processing; PDF uploads let you choose the source page.

How long does map generation take?

Most maps are generated in 20–40 seconds. Complex multi-floor plans may take slightly longer. You see the preview instantly — create a free account (no credit card) to download the file.

Can I edit the map after generation?

Yes — every generated map opens in a free drag-and-drop editor where you can move, resize, and recolor exit signs, routes, and equipment icons. Enterprise features like multi-floor support and branded maps are available on paid plans.

Is my floor plan data secure?

Yes. All uploads are encrypted in transit (TLS 1.3) and processed in secure cloud environments. We do not share your floor plans with third parties.