🏒Business & Workplace

Workplace Evacuation Drill Checklist: Complete 2025 Guide

DT
David ThompsonEmergency Management Specialist
Updated: December 28, 202411 min read
evacuation drillchecklistworkplace safetydrill proceduresemergency preparednessOSHA compliance
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Expert ReviewedMichael Rodriguez, CSP, CHSTSenior OSHA Compliance Specialist
Last UpdatedDecember 28, 2024
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πŸ“Š Key Statistics You Should Know

Annual
Minimum drill frequency (recommended quarterly)
OSHA, 2024
3 min
Target evacuation time for most buildings
NFPA, 2024
47 sec
Average evacuation improvement with practice
Fire Safety Research, 2024
90%
First drills identify critical plan flaws
Emergency Management Institute, 2024

Pre-Drill Planning Checklist

Successful drills require thorough preparation. Use this checklist in the weeks before your drill:

  • ☐ Set drill date and time (avoid high-traffic business periods)
  • ☐ Notify building management and security
  • ☐ Coordinate with local fire department (optional but recommended)
  • ☐ Notify occupants of drill window (if announced)
  • ☐ Verify evacuation maps are posted and current
  • ☐ Confirm evacuation wardens know their responsibilities
  • ☐ Prepare attendance rosters for accountability
  • ☐ Test alarm systems and notification methods
  • ☐ Clear evacuation routes of obstructions
  • ☐ Prepare stopwatches/timers for evacuation timing
  • ☐ Designate observers at key points
  • ☐ Prepare post-drill evaluation forms
πŸ’‘
Pro Tip: Conduct a walkthrough of all evacuation routes the day before the drill to identify any new obstructions or hazards.

Drill Day Execution Checklist

On the day of the drill, follow these steps for successful execution:

  • ☐ Brief evacuation wardens on specific observation assignments
  • ☐ Confirm all observers are in position
  • ☐ Start stopwatches when alarm sounds
  • ☐ Activate fire alarm or notification system
  • ☐ Wardens sweep assigned areas for stragglers
  • ☐ Direct occupants to nearest exits (not elevators)
  • ☐ Guide to assembly points per evacuation maps
  • ☐ Conduct headcount/accountability check
  • ☐ Record total evacuation time
  • ☐ Note any problems observed
  • ☐ Give "all clear" and authorize re-entry

What Observers Should Watch For

Station observers at key points to identify problems for improvement:

  • Time taken to begin evacuation after alarm
  • Knowledge of evacuation routes (or confusion)
  • Use of correct exits vs. habit paths
  • Compliance with "no elevator" rule
  • Assistance provided to persons with disabilities
  • Wardens performing assigned sweep duties
  • Blocked exits or route obstructions
  • Proper operation of fire doors
  • Gathering at correct assembly points
  • Accuracy and speed of headcount
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Post-Drill Review Checklist

After the drill, conduct a thorough review to improve future performance:

  • ☐ Collect all observer reports and notes
  • ☐ Calculate total evacuation time
  • ☐ Identify any employees who didn't evacuate
  • ☐ Note any evacuation route problems
  • ☐ Assess headcount accuracy and timing
  • ☐ Meet with wardens for feedback
  • ☐ Compile lessons learned document
  • ☐ Update Emergency Action Plan as needed
  • ☐ Update evacuation maps if routes need changes
  • ☐ Schedule follow-up training for problem areas
  • ☐ Document drill in training records
  • ☐ Set date for next drill

Documentation Requirements

Proper documentation protects your organization and demonstrates compliance:

  • Date, time, and duration of drill
  • Total number of participants
  • Total evacuation time
  • Weather conditions (affects outdoor assembly)
  • Any injuries or near-misses
  • Problems identified and corrective actions
  • Names of evacuation wardens participating
  • Observer reports
  • Signature of safety manager/coordinator
⚠️
Warning: Keep drill documentation for at least 5 years. OSHA may request records during inspections.

Integrating Drills with Evacuation Maps

Evacuation drills are the perfect time to verify your evacuation maps are accurate and effective:

  • Observe if employees follow mapped routes
  • Note if "You Are Here" markers are accurate
  • Verify assembly points are appropriately located
  • Check if all posted maps are current
  • Identify if additional maps are needed
  • Test that routes work for actual occupant flow
πŸ’‘
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❓ Key Takeaways & FAQs

How often should we conduct evacuation drills?

OSHA does not specify exact frequency, but recommends drills whenever the plan is updated and for new employees. Best practice is quarterly drills. Schools typically require monthly drills. Some industries and local codes have specific requirements.

Do we have to evacuate the entire building for a drill?

Yes, all occupants should participate for a realistic drill. However, you can notify building management and coordinate with other tenants. Staggered drills floor-by-floor are acceptable for very large buildings.

Should we warn employees about drills?

Initial drills should be announced so employees understand procedures. Once employees are familiar, unannounced drills test real readiness. Consider announcing the time window (e.g., "sometime this week") without the exact time.

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MR
Expert ReviewedMichael Rodriguez, CSP, CHSTSenior OSHA Compliance Specialist
Last UpdatedDecember 28, 2024
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DT
Written by
David Thompson
Emergency Management Specialist

David Thompson is a certified emergency manager with 18 years of experience in corporate emergency preparedness. He has planned and executed over 1,000 evacuation drills for organizations ranging from small businesses to Fortune 500 companies.

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What used to take our team 40 hours now takes 4. Game changer.
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Operations VP, Summit Construction
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