🚨OSHA 29 CFR 1910.38 Compliant • Free Generator

Emergency Exit Plan Generator

Create Your Workplace Emergency Exit Plan in 30 Seconds

Generate a comprehensive emergency exit plan for your workplace instantly. Our AI-powered generator creates OSHA-compliant exit routes, assembly points, and safety equipment placement—everything needed for your Emergency Action Plan. Upload any floor plan, including hand-drawn sketches, and get a professional emergency exit plan ready for posting and employee training.

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Free Emergency Exit Plan Generator

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Complete Guide to Emergency Exit Plans: Requirements, Components & Compliance

Everything you need to know about creating OSHA-compliant emergency exit plans for your workplace

What Is an Emergency Exit Plan?

An emergency exit plan is a detailed document and visual representation that outlines how occupants should evacuate a building during an emergency. Unlike a basic floor plan, an emergency exit plan specifically identifies evacuation routes, emergency exits, assembly areas, and the location of safety equipment such as fire extinguishers, fire alarm pull stations, and first aid kits.

Every effective emergency exit plan serves multiple purposes: it provides employees and visitors with clear guidance during emergencies, satisfies OSHA regulatory requirements, supports emergency responder operations, and demonstrates organizational commitment to workplace safety. The visual component—often called an evacuation map—is posted throughout the facility, while written procedures detail the complete evacuation protocol.

Your emergency exit plan should be tailored to your specific facility, considering factors like building layout, occupancy type, number of floors, special hazards, and the needs of employees with disabilities. Our free evacuation map generator creates customized emergency exit plans based on your uploaded floor plan and selected parameters.

OSHA 29 CFR 1910.38: Emergency Action Plan Requirements

OSHA's Emergency Action Plan (EAP) standard, codified at 29 CFR 1910.38, establishes the minimum requirements for emergency exit planning in American workplaces. Understanding these requirements is essential for compliance and, more importantly, for employee safety.

Under 29 CFR 1910.38, employers must develop emergency action plans that include:

  • Emergency escape procedures and route assignments: Your emergency exit plan must show employees exactly how to evacuate from their work areas, including primary and secondary routes when the primary path is blocked.
  • Procedures for employees who remain: Some employees may need to operate critical equipment or shut down hazardous processes before evacuating. The plan must identify these roles and procedures.
  • Accounting procedures: After evacuation, you need a system to verify all employees have safely exited. This typically involves designated assembly points and headcount procedures.
  • Rescue and medical duties: If your organization has employees designated for rescue or medical response, their duties must be documented in the emergency exit plan.
  • Emergency reporting procedures: The plan must specify how employees report fires and other emergencies—whether by phone, alarm, or other means.
  • Contact information: Names or job titles of persons who can provide additional information about the plan and employee duties must be included.

For employers with 10 or fewer employees, the plan may be communicated orally. However, larger organizations must maintain written emergency action plans, and all employers benefit from having documented procedures regardless of size.

OSHA 29 CFR 1910.37: Exit Route Requirements

While 29 CFR 1910.38 covers emergency action plans, OSHA 29 CFR 1910.37 establishes specific requirements for exit routes themselves. Your emergency exit plan must reflect these physical requirements:

  • Minimum two exit routes: Each workplace must have at least two exit routes, located far enough apart that a fire or other emergency cannot block both simultaneously.
  • Exit route capacity: Routes must support the maximum number of people who could use them during an emergency, with specific width requirements based on occupancy.
  • Continuous and unobstructed: Exit routes must be continuous, without requiring occupants to pass through locked doors or travel outside to reach an exit from an interior route.
  • Exit door requirements: Doors in exit routes must swing in the direction of travel, cannot be locked from the inside, and must be side-hinged or pivoting.
  • Illumination and signage: Exit routes must be adequately lit, with clearly visible exit signs that remain illuminated during power outages.

Our emergency exit plan generator automatically incorporates these requirements when analyzing your floor plan, ensuring the routes shown meet OSHA standards for your building type and occupancy.

Components of an Emergency Action Plan (EAP)

Your emergency exit plan is one component of a complete Emergency Action Plan. Understanding how these elements work together helps you create comprehensive emergency preparedness documentation:

Emergency Exit Plan (Visual)

The posted floor plan showing exit routes, safety equipment, and assembly points. This is what employees reference during an actual emergency. Our generator creates this visual component.

Written Evacuation Procedures

Detailed step-by-step instructions for evacuation, including who initiates evacuation, how employees are notified, and responsibilities during egress.

Role Assignments

Designated floor wardens, sweep team members, assembly point coordinators, and other emergency response roles with their specific responsibilities.

Emergency Contact Information

Phone numbers for emergency services, key personnel, utility companies, and hazmat responders relevant to your facility.

Accounting Procedures

The system for verifying all employees have evacuated safely, including visitor tracking and contractor procedures.

Training and Drill Documentation

Records of employee training, drill schedules, drill results, and corrective actions taken after drill observations.

For a complete Emergency Action Plan template that includes all these components, visit our OSHA Emergency Action Plan Template page.

How to Create an Emergency Exit Plan

Creating an effective emergency exit plan involves several key steps. Our AI-powered generator automates much of this process, but understanding the methodology helps you evaluate and refine your plan:

  1. Facility Assessment: Begin by documenting your building layout, including all rooms, corridors, and potential exit points. Identify any areas with special hazards (chemical storage, high-voltage equipment, confined spaces) that may require specific evacuation procedures.
  2. Exit Identification: Map all exits including main entrances, emergency exits, fire escape stairs, and accessible exits. Verify each exit meets code requirements for your occupancy type.
  3. Route Planning: Establish primary and secondary evacuation routes from each work area. Routes should be as direct as possible while avoiding known hazards. Consider that the primary route may be blocked during an emergency.
  4. Safety Equipment Placement: Document locations of fire extinguishers (within 75ft travel distance per OSHA 1910.157), fire alarm pull stations, first aid kits, AED devices, and any industry-specific safety equipment.
  5. Assembly Point Designation: Select outdoor assembly areas at safe distances from the building, away from emergency vehicle access lanes, and with sufficient capacity for all occupants.
  6. Accessibility Considerations: Ensure your plan accommodates employees and visitors with disabilities, including areas of refuge, evacuation chairs, and accessible route marking per ADA requirements.
  7. Visual Map Creation: Create clear, easy-to-read emergency exit plan maps showing all the above elements with standardized symbols and "You Are Here" indicators appropriate for each posting location.

Upload your floor plan to our generator, and we'll handle steps 2-7 automatically, applying OSHA requirements plus industry-specific and state-specific regulations to create a compliant emergency exit plan.

Emergency Exit Plan vs. Evacuation Map vs. Emergency Action Plan

These terms are often used interchangeably, but understanding their distinctions helps ensure comprehensive emergency preparedness:

Document
Purpose
Contents
Emergency Exit Plan
Visual reference for evacuation routes and procedures
Exit routes, safety equipment, assembly points, "You Are Here" markers
Evacuation Map
Simplified visual showing exit paths (often synonymous with exit plan)
Exit routes, exits, sometimes basic safety equipment locations
Emergency Action Plan (EAP)
Comprehensive written document covering all emergency procedures
Evacuation procedures, role assignments, training requirements, emergency contacts, plus visual maps

The emergency exit plan you create with our generator is the visual component that gets posted throughout your facility. It should be incorporated into your broader Emergency Action Plan documentation. For downloadable templates, see our exit plan template page.

Industry-Specific Emergency Exit Planning

Different industries face unique challenges in emergency exit planning. Our generator applies industry-specific requirements automatically, but here's what to consider for common facility types:

🏢 Office Buildings

Multi-floor considerations including stairwell assignments, elevator restrictions during emergencies, floor warden stations, and phased evacuation for high-rises. Must accommodate varied mobility levels.

🏭 Manufacturing & Warehouses

Machine shutdown procedures, forklift-free evacuation zones, hazardous material considerations, dock door exits, and coordination with shift schedules. LOTO procedures may integrate with evacuation.

🏥 Healthcare Facilities

Patient evacuation procedures including bed-bound patients, medical equipment considerations, medication security, oxygen shutoffs, and horizontal evacuation between smoke compartments.

🍽️ Restaurants & Food Service

Kitchen fire suppression systems, Class K fire extinguishers for grease fires, hood system activation, customer evacuation routes separate from kitchen exits, and propane/gas shutoff procedures.

🏫 Educational Facilities

Age-appropriate procedures, classroom-specific routes, gymnasium and cafeteria capacity considerations, playground assembly areas, and coordination with lockdown procedures for security threats.

🏨 Hotels & Lodging

Guest notification systems, room-specific posted plans, stairwell access from guest floors, front desk coordination, and accounting for transient occupancy with unknown headcounts.

When you select your industry in our generator, we apply the appropriate specialized requirements to your emergency exit plan. Browse all supported industries on our industries page.

Emergency Exit Plan FAQs

Answers to the most common questions about emergency exit planning

What is an emergency exit plan?

An emergency exit plan is a comprehensive written document that outlines evacuation procedures, exit routes, and safety protocols for a building or facility. Unlike a simple evacuation map, an emergency exit plan includes detailed procedures for different emergency scenarios, employee responsibilities, communication protocols, and assembly point procedures. OSHA requires employers to have emergency exit plans as part of their Emergency Action Plan under 29 CFR 1910.38.

What is the difference between an emergency exit plan and an evacuation map?

An emergency exit plan is a comprehensive document covering all evacuation procedures, roles, and emergency protocols, while an evacuation map is a visual diagram showing exit routes and safety equipment locations. Think of the evacuation map as one component of the broader emergency exit plan. The plan includes written procedures, training requirements, and coordination protocols; the map provides the visual reference. Both are required for full OSHA compliance.

What are OSHA requirements for emergency exit plans?

OSHA 29 CFR 1910.38 requires emergency exit plans to include: procedures for emergency evacuation including exit route assignments, procedures to account for all employees after evacuation, rescue and medical duties for designated employees, preferred means of reporting emergencies, and names of persons to contact for plan information. Additionally, 29 CFR 1910.37 establishes requirements for exit route design including minimum widths, door configurations, and illumination.

How do I create an emergency exit plan for my workplace?

Creating a workplace emergency exit plan involves: 1) Conducting a facility assessment to identify all exits, hazards, and assembly areas; 2) Mapping primary and secondary evacuation routes from each area; 3) Designating roles (floor wardens, sweep teams, assembly point coordinators); 4) Establishing communication procedures and emergency contacts; 5) Creating visual evacuation maps for posting; 6) Training all employees on procedures; 7) Conducting regular drills. Our AI-powered generator handles steps 1-5 automatically.

What components must an Emergency Action Plan (EAP) include?

Per OSHA 29 CFR 1910.38(c), an Emergency Action Plan must include: emergency escape procedures and route assignments, procedures for employees who remain to operate critical operations before evacuating, procedures to account for all employees after evacuation, rescue and medical duties, method for reporting fires and emergencies, and names of persons who can provide additional plan information. The emergency exit plan visual is a key component of the written EAP.

How often should emergency exit plans be reviewed and updated?

Emergency exit plans should be reviewed annually at minimum and updated immediately after any changes to building layout, exit locations, or employee responsibilities. OSHA also requires updates when new equipment is installed that affects egress, when new hazards are introduced, or when new employees with evacuation responsibilities are hired. Our platform stores your floor plans for easy updates whenever changes occur.

Do small businesses need emergency exit plans?

Yes, OSHA requires all employers with more than 10 employees to have a written Emergency Action Plan that includes emergency exit procedures. Even employers with 10 or fewer employees must communicate emergency exit procedures orally. Regardless of size, having a documented emergency exit plan protects employees, satisfies insurance requirements, and demonstrates due diligence for liability purposes.

What is the difference between an emergency exit plan and an Emergency Action Plan?

An Emergency Action Plan (EAP) is the comprehensive OSHA-required document covering all emergency procedures. The emergency exit plan specifically focuses on evacuation routes, exit procedures, and egress-related protocols. The EAP is broader, including fire prevention, hazard communication, and emergency response procedures. Your emergency exit plan is a critical component within your overall Emergency Action Plan.

What industries have special emergency exit plan requirements?

Many industries have additional requirements beyond standard OSHA rules. Healthcare facilities must plan for patient evacuation and medical equipment. Manufacturing plants need machinery shutdown procedures and chemical hazard protocols. Restaurants require kitchen fire suppression procedures. Schools need age-appropriate plans and lockdown procedures. Our generator applies industry-specific requirements automatically based on your building type.

Can I use one emergency exit plan for multiple floors?

No, each floor requires its own emergency exit plan with floor-specific evacuation routes, stairwell assignments, and 'You Are Here' positioning. While overall emergency procedures may be consistent building-wide, the visual emergency exit plan must show the specific layout of each floor. OSHA requires evacuation diagrams to be posted showing the floor where they're located. Our generator creates separate plans for each floor you upload.

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